BARREL PANTS SEWING PATTERN BLOCK PDF WITH GUSSET | XXS–6XL

Barrel Pants Sewing Pattern Block PDF with Gusset

Create sculptural barrel-leg trousers with this professionally drafted barrel pants pattern block. Designed for woven fabrics, it features a relaxed fit, curved legs that taper towards the ankle, a gusset, pockets and an elasticated waistband. Sizes XXS–6XL are included.

Use the block as drafted by adding your own seam allowances, or adapt it to develop your own trouser designs.

This is a printable pattern block (sloper). Seam allowances, cutting instructions and step-by-step sewing instructions are not included. Knowledge of pattern preparation and garment construction is required.

Design Features

• Relaxed barrel-leg silhouette with a tapered ankle.
• Gusset for comfort and ease of movement.
• Elasticated waistband.
• Pockets.
• Designed for woven fabrics.

Pattern Pieces Included

• Front pants piece.
• Back pants piece.
• Gusset piece.
• Waistband piece.
• Pocket pieces.

Sizes and Fit

XXS, XS, S, M, L, XL, 2XL, 3XL, 4XL, 5XL and 6XL.

Choose your size using the body measurements in the size chart shown in the product images. Make a toile (test garment) to check the fit and any design adjustments before cutting your final fabric.

What You Receive — 5 PDF Files

• A4 PDF: 28 pages for home printing.
• US Letter PDF: 30 pages for home printing.
• A0 PDF: 2 large-format pages for copy shop printing.
• Projector PDF: for use with a calibrated sewing projector.
• Size Chart PDF.

The A4 and US Letter files require assembly. The A0 format reduces the number of sheets to handle; depending on the pattern layout, the two sheets may still need to be joined.

These files are intended for printing or projection, rather than digital pattern editing. The projector PDF is protected and intended for projection; use the supplied printable PDFs for printing.

Suggested Fabrics and Materials

This block is designed for woven fabrics. Suggested options include linen, cotton, viscose, chambray, poplin, lightweight denim and satin.

Your fabric choice will affect the silhouette: softer fabrics create a more fluid shape, while fabrics with more body emphasise the curved barrel leg.

• Main fabric: approximately 1.5–2 metres, depending on size and fabric width. Check the fabric guidance and your cutting layout before purchasing.
• Waistband elastic: choose a width compatible with the waistband casing and adjust the length to fit.
• Matching sewing thread.

Not designed for knitted or stretch fabrics. Recalculate fabric requirements if you change the length, width or design.

Printing and Using Your Files

• Open the printable PDFs in Adobe Acrobat Reader on a desktop computer or laptop.
• Print at 100% / Actual Size. Do not select “Fit to Page”.
• Measure the test square before printing the complete pattern.
• For copy shop printing, request A0 output at 100% scale.
• Calibrate your projector and check the scale before tracing or cutting.

Who Is This Block For?

Suitable for pattern makers, fashion designers, fashion students, dressmakers and sewists who are comfortable preparing a pattern and constructing trousers without a sewing tutorial.

Important Information

• Digital download only: no physical pattern or finished garment will be shipped.
• Seam allowances are not included.
• Sewing and cutting instructions are not included.
• All files are in English.

Our sewing patterns and pattern blocks are professionally drafted and graded by human pattern makers.

Questions about the files? Please contact us before purchasing.

© Basic Pattern Block. Personal and commercial use permitted. Redistribution or resale of the pattern files is not permitted.